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羅茨鼓風(fēng)機(jī)：危險(xiǎn)區(qū)域的 “安全守護(hù)者” 使用規(guī)范

來(lái)源：http://m.513951.com/ 發(fā)布時(shí)間：日期：2025-07-04 1次

　　在存在易燃易爆風(fēng)險(xiǎn)、腐蝕性介質(zhì)或粉塵聚集的危險(xiǎn)區(qū)域

，羅茨鼓風(fēng)機(jī)的安全運(yùn)行如同在復(fù)雜路況中駕駛一輛精密車(chē)輛

，每一個(gè)操作細(xì)節(jié)都關(guān)乎設(shè)備穩(wěn)定、生產(chǎn)安全與環(huán)境健康

。這些區(qū)域?qū)υO(shè)備的密封性

、防爆性、耐腐蝕性提出了極高要求

，唯有嚴(yán)格遵循科學(xué)規(guī)范

，才能讓羅茨鼓風(fēng)機(jī)在輸送氣體的同時(shí)，成為守護(hù)安全的堅(jiān)實(shí)壁壘

。

　　In hazardous areas with flammable and explosive risks, corrosive media, or dust accumulation, the safe operation of Roots blowers is like driving a precision vehicle in complex road conditions. Every operational detail is related to equipment stability, production safety, and environmental health. These areas have extremely high requirements for the sealing, explosion resistance, and corrosion resistance of equipment. Only by strictly following scientific standards can Roots blowers become a solid barrier to protect safety while transporting gas.

　　設(shè)備安裝環(huán)節(jié)如同為羅茨鼓風(fēng)機(jī)搭建 “安全舞臺(tái)”

，需綜合考慮空間布局

、環(huán)境適配與接地保護(hù)。安裝位置應(yīng)遠(yuǎn)離熱源

、火源及人員密集區(qū)域

，與周邊設(shè)施保持足夠間距，既便于散熱和日常檢修

，又能避免因空間狹窄導(dǎo)致氣體聚集或操作不便

。在腐蝕性環(huán)境中，設(shè)備支架和底座需選用防腐材質(zhì)

，并涂刷耐酸堿涂料

，增強(qiáng)抗腐蝕能力；在粉塵環(huán)境中

，設(shè)備底部可設(shè)置導(dǎo)流結(jié)構(gòu)

，防止粉塵堆積引發(fā)安全隱患。接地系統(tǒng)是預(yù)防靜電危害的重要措施

，電機(jī)外殼

、管道、底座等金屬部件需通過(guò)專(zhuān)用接地線與廠區(qū)接地網(wǎng)可靠連接

，確保靜電能夠及時(shí)導(dǎo)入大地

，避免靜電積聚產(chǎn)生火花。管道連接時(shí)

，進(jìn)出口應(yīng)安裝柔性軟管以緩沖振動(dòng)

，減少因設(shè)備運(yùn)行振動(dòng)導(dǎo)致的管道連接處松動(dòng)或密封失效，同時(shí)法蘭墊片需選用耐介質(zhì)腐蝕的材料

，螺栓采取防松措施

，保障管道系統(tǒng)的密封性和穩(wěn)定性。

　　The equipment installation process is like building a "safety stage" for Roots blowers, which requires comprehensive consideration of spatial layout, environmental adaptation, and grounding protection. The installation location should be far away from heat sources, fire sources, and densely populated areas, maintaining sufficient distance from surrounding facilities, which is not only convenient for heat dissipation and daily maintenance, but also can avoid gas accumulation or inconvenient operation due to narrow space. In corrosive environments, equipment brackets and bases should be made of anti-corrosion materials and coated with acid and alkali resistant coatings to enhance their corrosion resistance; In dusty environments, a flow guide structure can be installed at the bottom of the equipment to prevent dust accumulation from causing safety hazards. The grounding system is an important measure to prevent static electricity hazards. Metal components such as motor casings, pipelines, and bases need to be reliably connected to the factory grounding grid through dedicated grounding wires to ensure that static electricity can be introduced into the ground in a timely manner and to avoid sparks caused by static electricity accumulation. When connecting pipelines, flexible hoses should be installed at the inlet and outlet to buffer vibrations and reduce looseness or sealing failure at the pipeline connection caused by equipment operation vibrations. At the same time, flange gaskets should be made of corrosion-resistant materials, and bolts should be equipped with anti loosening measures to ensure the sealing and stability of the pipeline system.

　　運(yùn)行過(guò)程中的實(shí)時(shí)監(jiān)測(cè)與參數(shù)控制

，是確保設(shè)備安全的關(guān)鍵環(huán)節(jié)

。啟動(dòng)前需進(jìn)行全面檢查，確認(rèn)潤(rùn)滑系統(tǒng)油位正常

、轉(zhuǎn)動(dòng)部件無(wú)卡滯

、閥門(mén)啟閉狀態(tài)正確，避免帶故障啟動(dòng)

。運(yùn)行中需密切關(guān)注溫度

、振動(dòng)和密封狀態(tài)等核心指標(biāo)：軸承和電機(jī)溫度若異常升高，可能預(yù)示著潤(rùn)滑不足

、負(fù)載過(guò)大或散熱不良

，需及時(shí)停機(jī)排查；振動(dòng)值若超過(guò)允許范圍，可能是葉輪積垢

、聯(lián)軸器對(duì)中偏差或軸承磨損所致

，需通過(guò)專(zhuān)業(yè)儀器檢測(cè)并針對(duì)性處理；密封系統(tǒng)的泄漏檢測(cè)可借助氣體泄漏監(jiān)測(cè)設(shè)備或人工巡檢

，一旦發(fā)現(xiàn)異常

，立即采取措施防止介質(zhì)泄漏引發(fā)危險(xiǎn)。操作人員需嚴(yán)格遵守操作規(guī)程

，避免超壓

、超溫、超速運(yùn)行

，確保設(shè)備在額定參數(shù)范圍內(nèi)穩(wěn)定工作

。

　　Real time monitoring and parameter control during operation are key steps in ensuring equipment safety. Before starting, a comprehensive inspection should be conducted to confirm that the lubrication system oil level is normal, the rotating parts are not stuck, and the valve opening and closing status is correct, in order to avoid starting with faults. During operation, close attention should be paid to core indicators such as temperature, vibration, and sealing status. If the temperature of bearings and motors rises abnormally, it may indicate insufficient lubrication, excessive load, or poor heat dissipation, and it is necessary to stop the machine in a timely manner for troubleshooting; If the vibration value exceeds the allowable range, it may be caused by impeller fouling, coupling misalignment, or bearing wear. It needs to be detected by professional instruments and treated accordingly; The leakage detection of the sealing system can be carried out with the help of gas leakage monitoring equipment or manual inspection. Once abnormalities are found, measures should be taken immediately to prevent medium leakage from causing danger. Operators must strictly follow the operating procedures, avoid overpressure, overtemperature, and overspeed operation, and ensure that the equipment operates stably within the rated parameter range.

　　定期維護(hù)保養(yǎng)是延長(zhǎng)設(shè)備壽命、保障安全運(yùn)行的必要手段

。潤(rùn)滑系統(tǒng)的維護(hù)需根據(jù)使用環(huán)境和工況

，定期更換符合規(guī)格的潤(rùn)滑油和潤(rùn)滑脂，更換時(shí)徹底清洗潤(rùn)滑腔體

，避免雜質(zhì)殘留加劇部件磨損

。密封件作為易損部件，需定期檢查磨損情況

，及時(shí)更換出現(xiàn)老化、裂紋或密封面損傷的密封件

，確保密封性能可靠

。對(duì)于設(shè)備表面，在腐蝕性環(huán)境中需定期進(jìn)行防腐檢查和補(bǔ)漆

，防止涂層破損導(dǎo)致金屬基材銹蝕

；在粉塵環(huán)境中需定期清理葉輪和殼體內(nèi)部積塵，避免粉塵堆積影響設(shè)備動(dòng)平衡和運(yùn)行效率

。所有維護(hù)操作需做好記錄

，形成完整的設(shè)備維護(hù)檔案，為后續(xù)運(yùn)行和故障排查提供依據(jù)

。

　　Regular maintenance is a necessary means to extend the lifespan of equipment and ensure safe operation. The maintenance of the lubrication system requires regular replacement of lubricating oil and grease that meet the specifications according to the usage environment and working conditions. When replacing, the lubrication chamber should be thoroughly cleaned to avoid residual impurities from exacerbating component wear. As a vulnerable component, seals need to be regularly inspected for wear and tear, and seals that have aged, cracked, or damaged sealing surfaces should be replaced in a timely manner to ensure reliable sealing performance. For equipment surfaces, regular anti-corrosion inspections and repainting should be carried out in corrosive environments to prevent coating damage and metal substrate corrosion; Regularly clean the dust accumulation inside the impeller and casing in a dusty environment to avoid dust accumulation affecting the dynamic balance and operating efficiency of the equipment. All maintenance operations must be recorded to form a complete equipment maintenance file, providing a basis for subsequent operation and troubleshooting.

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